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Iowa
Lamb Corporation Strives to Create
Case-Ready Lamb Program
November 2003
Colorado
Springs, Colo. (NLPA) -- The market for case-ready meat
products is becoming more prominent in the sheep industry. Long
on shelf life, short on in-store labor, case-ready meat brings advantages
to a rising number of regional, local and chain stores across the
country.
Iowa Lamb Corporation, a lamb processor located in Hawarden, Iowa,
expanded its facilities to help meet the growing demand for case-ready
lamb products in the Midwest.
"Case-ready
meat products are the way of the future," according to Bill
Brennan, plant manager at Iowa Lamb Corporation. "In the United
States, the demand for case-ready meat products is on the rise.
There is already a trend in other processing industries to produce
ready-for-market products."
Brennan
said he felt the key to the successful integration of case-ready
meat products is to educate processors, distributors and consumers
about the benefits and features of case-ready products.
"By
implementing this case-ready program, Iowa Lamb has increased the
demand for lamb production in the Midwest," he said. "The
case-ready program introduces new products to the consumer and allows
the grocer to offer more variety."
Iowa
Lamb harvests live lambs and processes them into whole, chilled
or frozen carcasses or vacuum packaged subprimals. Before the expansion,
these vacuum packaged and boxed subprimals were sold to retail companies,
then portion-cut and packaged by the retail butcher and placed in
the display cases. According to Rick Harbaugh, sales representative
for Iowa Lamb, with case-ready techonology, the entire process is
completed in the packing plant.
Iowa
Lamb completed its expansion into case-ready production with the
help of a low-interest loan from the National Livestock Producers
Associations Sheep & Goat Fund. Harbaugh said the case-ready
expansion added 10,000 square feet to the facilities and was launched
in January 2002.
"NLPAs
Sheep & Goat Fund has been very helpful; it came at a good time,"
Brennan said. "We have been happy to work with NLPA and would
recommend the Fund to anyone else in the sheep or goat industry
who is considering expanding operations."
The
NLPA Sheep & Goat Fund is a revolving fund established within
NLPA to assist the U.S. sheep and goat industries by strengthening
and enhancing the production and marketing of sheep and goats and
their products in the United States.
Iowa
Lamb also used NLPA Sheep & Goat Fund financing to enhance its
case-ready capabilities by purchasing an additional state-of-the-art
packaging machine. This machine helps address Iowa Lambs customer
demand for its box sales by significantly increasing Iowa Lambs
average daily processing cababilities, Harbaugh said.
Iowa
Lamb Corporation has more than 100 employees throughout the harvesting
and processing facility; five to 10 were added as a result of the
case-ready expansion.
According
to Kelly Bultman, sales representative for Iowa Lamb, the value-added
case-ready program has offered employees added benefits and opportunities
through education and training programs, such as HACCP (hazard analysis
and critical control point) training, and training on portion control
and how to properly cut retail products.
Iowa
Lamb Corporation was established in 1983 and is one of the largest
lamb processors in the United States, Brennan said. Iowa Lamb is
partially owned by lamb producers - there are 13 owner/producers
of Iowa Lamb. Another 500 producers in 14 states provide 430,000
live lambs annually. By controlling the product from live lamb to
case-ready cuts, the company can give more detailed feedback to
its producer-owners.
"With
the producers directly involved in the packing company, we can give
them more detailed information as to the type of lamb to raise,
feeding and maintenance requirements and how to ideally determine
harvest," Brennan said. "This information allows the producers
to improve the consistency of the raw materials in order to satisfy
customer demand."
Kaitlyn
Bartling, Executive Director for the Iowa Sheep Industry Assn.,
commended Iowa Lamb Corporation.
"The
Iowa Lamb Corporation expansion has been a positive economic attribute
for the state of Iowa and the Midwest," Bartling said. "Case
ready products keep more of the consumer dollar in Iowa."
The
NLPA Sheep & Goat Fund is the result of a joint effort of the
National Sheep Industry Improvement Center (NSIIC) and the National
Livestock Producers Association (NLPA). The NSIIC made funds available
to NLPA, which serves as a liaison and established the Sheep &
Goat Fund.
For
more information about the NLPA Sheep & Goat Fund, please call
1-800-237-7193 or visit NLPAs web site at www.nlpa.org. Applications
are also available online.
By
Sally Bush and Melissa Schneider, NLPA Correspondents
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